How it works
This uses the IPC-2221 design chart equation, which links current, the trace's cross-sectional area and its temperature rise. Internal layers are surrounded by laminate and dissipate heat less well, so they need roughly twice the area of external traces.
Copper weight sets the thickness: 1 oz/ft² copper is about 35 µm (1.378 mil) thick. The result is a minimum; widen power traces where space allows, and check voltage drop on long runs.
Area (mil²) = (I / (k × ΔT^0.44))^(1/0.725)
Width (mil) = Area / (thickness_oz × 1.378)
k = 0.048 external, 0.024 internalWorked example
2 A on an external 1 oz layer with a 10 °C rise needs an area of (2 / (0.048 × 10^0.44))^(1/0.725) = 42.4 mil², a width of 42.4 / 1.378 = 30.8 mil (0.78 mm).